Friday, March 28, 2008

Starship Trooper: Jerry Harkin, Universal Avionics

When Jerry Harkin found out in 2003 that Evergreen Air Centre in Marana, Arizona would become the final resting place for most of the fifty-some Beechcraft Starships ever built, he decided to obtain some small piece of the legacy he helped to create.

Harkin spent 800h behind the control wheel of the Rutan-designed twin-engine turboprop pusher, an aircraft originally offered as an evolution of the Beechcraft King Air 200.

Years after Starship sales fizzled and the line was shuttered, then-owner Raytheon decided to collect as many of the 53 flyable aircraft as possible, remove the engines, landing gear and other parts, and destroy the carbon-fibre structures in incinerators at Evergreen.

The reason? Too high a price to produce spare parts. A few models survived the purge though, and enthusiasts say five aircraft are still flying today.

To his surprise, officials at Evergreen offered an invite to visit the Starships awaiting oblivion at the Pinal Air Park, an airliner storage facility and boneyard conveniently located in the extremely dry desert just north of Tucson, close to Harkin's home and work.

Even better, Harkin found his airplane – Serial #4, whose seat and yoke he came to know quite intimately as a Starship demo pilot for Beech in the late 1980s.

Harkin went to work there in 1988 after retiring from the US Army, where he first became a mechanic in 1965, then learned to fly helicopters in 1968 and aircraft in 1979, including the C-12 (King Air). In between, he did stints in Vietnam and Korea, even trained Iranian pilots to fly helicopters for a period.

His love of flying started in Topeka, Kansas, where he grew up under the arrival and departure corridors for Forbes Air Force Base.

Aircraft that particularly caught his attention were the B-36 and B-47 bombers, mostly the -36s. “I’d be out in the back yard looking up. The sound of a B36 is very unique,” he says. “That piqued my interest in aviation.” That’s not to take away from the -47’s music however.

Evergreen made Harkin a very happy man that day in 2003....

He went home with the pilot’s seat and control yoke from Serial #4, well not home, exactly, but to his office at Universal Avionics, where he goes to work everyday testing advanced flight management systems, electronic flight bags and synthetic vision systems in King Air 350 N10UA. Harkin runs Universal's flight department.

At his latest count, Harkin now has 14,000hr in King Airs, seven type ratings and 21,000h in total.

Thursday, March 20, 2008

Sikorsky’s Bredenbeck: From gliders to X “planes”

Kevin L. Bredenbeck is sitting in the catbird seat, literally.

As chief test pilot for the Sikorsky Aircraft's X2 advancing blade concept (ABC) demonstrator, Bredenbeck is a member of the elite few pilots chosen to lead civil rotorcraft into the next dimension -- speed.

He’ll very soon be the first to fly the X2, taking off from Sikorsky’s “Hawk Works” rapid prototyping facility in Elmira, New York, hovering at first, then progressively pushing the 6,500lb craft to cruise speeds of 250kt or more, well in excess of a P-51 Mustang and 100kt faster than today’s civil helicopters.

Sikorsky experimented with the ABC concept with the XH-59A in the 1970s, reaching speeds of 240kt. However, many of the technologies needed to handle the vibration, flight control and power transmission issues were not yet mature at the time.

Sikorsky president Jeff Pino, a former Army helicopter pilot, has big plans for X2 technology, saying it will no less than revolutionize the rotorcraft industry by offering traditional vertical lift capabilities but maximum cruise speed in the neighbourhood of 270kt with no configuration change, a la tilt rotor technologies.

The company envisions smaller versions that could perform as armed escorts for the V-22 Osprey and 19-seaters carrying oil industry workers to ever more distant drilling platforms.

The X2 gets its speed through counter-rotating dual rigid main rotors that allow the retreating blade on each side to be largely unloaded, removing the drag barriers facing traditional rotorcraft. Counter-rotating main rotors also allow the X2 to have a velocity enhancing pusher propeller rather than the typical anti-torque rotor on the tail.

For Bredenbeck, 48, his front seat view came about by a little luck and much hard work and planning.

He began flying gliders at 15 in Waterbury, Connecticut while attening high school in Springfield, Massachusetts, accumulating 30 hrs. He eventually soloed in gliders during his college years, which he spent at the Embry Riddle Aeronautical University in Daytona Beach, Florida, earning a B.S. degree in Aeronautics and Avionics.

In addition to earning fixed wing ratings during those years – private, instrument and commercial – he continued to fly gliders and to this day has accumulated 110 hrs in more than 250 flights.

The desire to fly was planted early on, when his father, a member of the US Air Force, took him to air shows. He also remembers being “glued to the TV” during the NASA Apollo launches. “I knew I wanted to be an astronaut or test pilot.”

After college, Bredenbeck decided to truly put his dream into action in the military. Fate intervened however. “The day before I was to go in to sign the paperwork to join the military, an offer came from NASA,” he says.

That offer was from United Space Boosters, Inc., a subsidiary of United Technologies, also the parent company of Sikorsky. His newfound role was that of systems engineer in the Vehicle Assembly Building at the Kennedy Space Centre, specializing in solid rocket booster for the space shuttle, a job he kept for two years, from 1982 to 1984.

Next Bredenbeck transferred to Sikorsky, working “test issues and problems” for the helicopter manufacturer while continuing his general aviation flying on the side.

A challenge issued by Sikorsky test pilot John Dixon then set the stage for Bredenbeck to move forward. “What do you want to do with your career,” he recalls Dixon asking.

“I want to be a test pilot."

“Then go do it,” replied Dixon.

He did, joining the US Army to fly helicopters.

Bredenbeck went through flight training and earned the rank of 2nd Lt. He was assigned to fly Sikorsky UH-60 Black Hawks in the test division at Fort Rucker, Alabama. He later flew Medivac UH-60s in Korea and Germany.

After finishing his tour of duty with the Army, Bredenbeck became a full-time pilot for the Army National Guard, but later applied for a job at Sikorsky’s flight department, where John Dixon was now chief test pilot. “He remembered me,” says Bredenbeck.

Hired in May 1994, Bredenbeck went to work flying test pilot duties on a program to introduce four-axis coupled autopilots on UH-60s. He also tested the UH60Q medivac helicopter, was the UH60M project test pilot, and worked the fly-by-wire and automatic flight control system projects for Sikorsky, all of which led the way to his shot at the catbird seat.

Though the X-2 has tandem seating for two, the rear seat is loaded with test equipment for the first flight. In the front, Bredenbeck will control the X2 with a fly-by-wire side-arm controller on his right side, a leftover from the cancelled Comanche helicopter program, and a collective stick on this left. On the collective is a “beeper” control that he’ll use to increase power from the main rotor to the six-bladed propeller at the rear of the aircraft. Ideally, the X2 will deliver 90% of the 1,680shp LHTEC T800-801 turboshaft engine, also a gift from the Comanche program, to the pusher propeller during criuse.

Along with his duties as chief test pilot at Sikorsky, Bredenbeck is also director of test and evaluation, and as such, is responsible for the oversight of all test and flight activities at the company's facilities in Stratford, Connecticut and West Palm Beach, Florida.

Bredenbeck and wife Barbara, married 27 years, have two grown children.

Friday, December 7, 2007

Boni Caldeira: Seriously Cirrus

In June 2007, Boni Caldeira scored his dream job; a position as regional sales rep in the mid-Atlantic region for Cirrus Design Corp.

While the title isn’t that exciting, the work definitely is -- Caldeira gets to sport around practically every day in a brand new Cirrus SR22 GTS Turbo, the company’s four-seat, 220kt, half-a-million-dollar top-of-the-line 25,000ft cruiser.

“This is it for me,” he says, finding it difficult not to crack a satisfied smile. A typical week for Caldeira includes two days of flying and three days of “office duties,” which can include follow-ups from demo flights, delivering aircraft or visiting flight schools who use Cirrus aircraft as trainers.

Caldeira, 37, was smitten by the aviation bug more than a decade ago when he saw first hand the advantages of owning and flying a private aircraft. Caldeira was working in the equestrian business and tiring of the frequent commutes by automobile up and down the eastern seaboard. He learned to fly at 26 and just kept going, becoming a flight instructor at 30 and launching into a full-time aviation career.

Then it happened. One of his clients in 2003 purchased a Cirrus SR22 in 2003 and Caldeira got his first ride.

“The moment I flew that plane I said to myself, I gotta figure out how to fly this plane more often,” says Caldeira. Soon after he became an independent Cirrus standardized flight instructor specializing in Cirrus transition and recurrent training, and he joined forces with three others to launch Open Air, an air taxi service using Cirrus aircraft, a venture he later left.

Caldeira figures the experience helped him though when Cirrus earlier this year was looking for a regional rep to be based in Frederick, Maryland. More apparent to Cirrus however might have been his ability to relay to customers a time management solution that made a life easier for him many years ago. “If you have a travelling challenge, that’s what this plane does for you,” says Caldeira.

Monday, November 12, 2007

Tiger by the Tail -- Kevin Lancaster CEO, True Flight Aerospace

When Kevin Lancaster (right) was five years old, he swiped some
wood from his dad at home in Kentucky and built his first airplane
for a Father's day gift.

While the model might have been just a bit clunky, that entreprenurial spirit remained with Lancaster most of his life, peaking this past summer when he bought his own aircraft company.

He's now CEO of Valdosta, Georgia-based True Flight Aerospace, the company that plans to resurrect the Grumman American AA-5B Tiger in 2008, the rights to which were most recently the property of Tiger Aircraft in Martinsburg, West Virginia. Owned by Tiawanese investors, Tiger went bankrupt earlier this year despite having orders on the books. Lancaster says the issues were "political."

An aviation enthusiast since his youth, Lancaster, 40, previously worked in hotel management and real estate businesses, using private aircraft to crisscross the southern US on business trips. He says he bought his first Tiger two weeks before taking his private pilot’s license test in a Cessna 150 about 10 years ago. Later he bought a second Tiger when his wife learned to fly. He sold both in 2003.

"It's a chase of passions," he says of his journey.

The first chapter in the new book will play out in summer of 2008 when the first new Tiger is expected to roll off the new assembly line in Georgia.

Lancaster is pictured at the top with his consultant, Harry Eckert, one of the original builders of the two-seat Grumman American AA-1, the predecesor of the Tiger.